Engine components are often known to outlive the life of the engine. Given the quality and the fine craftsmanship of the Cooper engine components, they define optimum functionality, and efficiency in the overall working of the engine. The quality of the engine components is defined by various parameters-the manufacturing process, the precision technology and the overall quality control of the product. Above all eye for detail-that calls for supervision by the aluminium parts manufacturers. As one of the cylinder heads and cylinder blocks manufacturers, and as a well-known engine component manufacturing companies of the country, Cooper Corporation has always been on the forefront of contemporary technology when it comes to manufacturing. Some of the vital engine components such as the flywheel, cylinder liner, pistons, anti-polishing rings, etc., are manufactured here at the Cooper foundry in Satara.
The quality of the engine components matters to the extent of the technology used, people and processes involved in the manufacturing of engine components. Cooper Corporation is one of the largest manufacturers of engine components, and is an organized player among the aluminium parts manufacturers. Cylinder liner is a crucial component for an engine, and Cooper has been exporting and expanding the production to meet the growing demand in recent years. As one of the largest cylinder blocks and cylinder heads manufacturers, Cylinder heads are either integrated or modular that are designed as per the engine specifications. The cylinder heads are made of cast iron or graphite iron, that is placed on the top of the main engine part.
As a part of the manufacturing process, the cylinder blocks are manufactured from cast iron grades that range between FG25 to FG35. They are manufactured on the imported moulding line with strict controls on the core that ensures leak proof cylinder heads with clean water passages. As one of the largest cylinder heads and cylinder blocks manufacturers, the company supplies cylinder heads that are machined, pressure tested and assembled with valve seat inserts, yoke guides and valve guides.
Engine components that define performance and precision
The cylinder liner is one of the key components of the Cooper portfolio. With a capacity currently pegged at 2.6 million, the company exports cylinder liners to several engine manufacturers and OEMs in Africa, Europe, Australia, Africa, China, and Sri Lanka. The company is also one of the largest aluminium parts manufacturers in the country. With a state-of-the-art manufacturing line at Satara, 60% of the Cooper revenues come from Engine components. Cooper has become the nucleus of all development activities in this region as the company employs more than 3,000 employees from this region around Satara. With great emphasis laid down on quality control, it is ensured that the products are well within the international manufacturing standards. Besides, there is every step taken by the company to comply with the environmental legislation from across the world.
Wide range of products in its portfolio
As a reputed player among the aluminium parts manufacturers, Cooper manufactures a wide range of products under the segment of engine components-
-The Flywheels that spin-these are heavy wheels take course for spinning when the engine starts. The opposing and the moderating inertia take place during the fluctuation of speed.
-Cylinder Liner- cylinder liners differ in size depending on the performance and accuracy of machining.
-Cylinder Heads-these cylinder heads are located on the top of the engine block and serve as a critical component for engines. The manufacturing of cylinder heads typically use cast iron and compacted graphite iron for its manufacturing
-Piston- Pistons are typically made from cast iron and chromium, or nickel or copper. This depends on the use and application of the engine.
-Anti-polishing Rings- These rings are fitted into the inner groove of the cylinder liners that mainly aims to scrape off the carbon deposit on the top of the piston.
A renowned name among engine components manufactures in India
Cooper engine components are used by a wide range of sectors in the manufacturing of generators, marine, industrial units and automotive units, as well as industrial units. Around 70% of the engine components used in the manufacture of Cooper gensets and engines are manufactured at the Cooper factory. The company, which today is among the renowned aluminium parts manufacturers, provides a wide portfolio of engine components supplied worldwide. Maintaining quality standards and precision in manufacturing are the top of the priorities when it comes to the manufacturing and supply of engine components.
