Engine components that define the working of an engine

Engine components that too the vital components have to be in great shape to define the overall workability of the engines. Cylinder liner, Crankshaft, pistons, flywheel- work in tandem with each other in any automotive component. Needless to say, the manufacturing of these vital components are the ones involving precision technology and requires keen eye for detail and expertise. As one of the reputed crankshaft manufacturers in India, Cooper Corporation manufactures the liners in house, wherein the designing and manufacturing is done at the Cooper foundry at Satara. The company is also among the renowned flywheel manufacturers which ensure the smooth rotation of an engine. The company today supplies to its products to a number of Original Equipment Manufacturers across the world and to various automotive manufactures in India as well.

Key engine components by Cooper

With a manufacturing legacy spanning over five decades, Cooper Corporation was among the first in India to manufacture engine components for various companies. A comprehensive range of engine components include crankshafts, flywheels, pistons, cylinder liners, cylinder sleeves etc. As one of the reputed crankshaft manufacturing companies in India, aluminium composites are used in the manufacturing process so as to smoothen the engine revolutions as against the iron crankshafts. This is to ensure that the engine rotation is smooth and unhindered.  The material used, the technology used and meticulous supervision goes a long way in determining the end result and the quality of the crankshafts or for that matter any engine component.

Cylinder liner is yet another vital engine component which forms a sizeable portion of the Cooper portfolio. Cooper Corporation is the third largest manufacturer of cylinder liners with Cooper liner design being indigenously developed here. The earlier pressed liner design has been converted to Cooper Grip Design that is made of cast iron and bainitic iron. They are manufactured and delivered to customers round the globe and therefore occupies a prominent place in the Cooper portfolio.

Flywheel is yet another crucial component of the Cooper engine component portfolio that is used in the manual transmission in the engines. When the driver engages the clutch to shift gears, the engine shaft is put to use where the flywheels are mounted. The other components that work alongside the flywheels are the engine shaft, pressure plate, friction plate etc. Flywheel manufacturers typically use aluminium for the manufacture as it is lighter than steel or iron and hence allows for optimum functionality when the engine is running.

 A market leader among the crankshaft manufacturers in India

If crankshafts are the vital components of any engine, reputed crankshaft manufacturing companies such as Cooper Corporation use high ductile iron to convert linear motion to rotary motion as a result of the motion created by the movement of the pistons. The making of crankshafts is a critical process that demands precision and expertise in the field. Cooper manufactures and supplies ready-to install crankshafts for companies in India and across the world for high-performance automotive engines. They are made of high-quality ductile iron which by itself is the rotating component of an engine. As one of the established players in the sector, Cooper crankshafts can be used for a wide and diverse use and applications including automotive, marine and industrial applications. Having said this, the dedicated workforce and technological advancement is what that has helped Cooper to be ranked among the top crankshaft manufacturers in India, reputed flywheel manufacturers and engine components manufacturing companies in India

Quality and Workability above all when it comes to engine components

Defining the lifeline for every engine through quality products

The cohesive force of the vital engine components is what defines the overall workability of any automobile unit. The working of an engine is solely dependent on the engine components they are made of. Finer the components, the better workability of the engine. To ensure that it is all smooth sailing, engine manufacturer companies follow a number of parameters just to ensure the components are those of highest quality in terms of workability and precision technology. As one of the renowned engine components manufacturers of India, Cooper Corporation has been able to integrate engineering excellence into their manufacturing systems.

Today, they are among the leading piston, crankshaft manufacturers and flywheel manufacturing company in the country, supplying products to some of the leading automobile companies, infrastructure companies, marine companies etc. in India and rest of the world. As one of the renowned flywheel manufacturers, they have been supplying their products to several of the OEM’s and automobile companies round the world and across India. Ditto, with the other components as well as the company has attracted the attention of a number of renowned manufacturing companies across all sectors.

Wide range of application and use for engine components

The use and application of a flywheel for any automotive engine is that of a point of power supply from motor to machine if through storing of rotational energy during the moment of inertia. When the engine faces loss of momentum or comes to a halt for whatever reason, the stored energy in the flywheel are used up by converting into heat energy in the brakes.  Cooper is among the renowned flywheel manufacturing companies in India supplying products worldwide for a wide range of automotive uses and applications. Being a vital engine component, the material used, engineering, technology adapted play a vital role. Some of the materials used by flywheel manufacturers like Cooper include-cast iron, mild steel, composite material like carbon fibre and cast iron followed by a composite material made by marging steel and E-glass fibre. Since the flywheel vary flywheel vary in diameter, weight and the quality of substance used, flywheel manufacturing companies take into consideration the various elements such as design, process mechanism, marketing to enable flywheel reach the right target audience.

Engine components form 60 percent of the company’s revenues. While this is where the company initially grew from 50 years ago, the company has diversified into engines and generators over a period of time. Whether it is about being one of the top crankshaft manufacturers or that of other automotive components, they ensure that the designing, production processes etc.are integrated with technology. When it comes to cylinder liners, Cooper is among the largest cylinder liner manufacturers in the country, where the current monthly production is pegged at 2.6 million. They supply about 175,000 liners to Jaguar and engine manufacturers like Cummins.  

Quality control over engine components

AS one of the key exporters and flywheel manufacturers, Cooper exports flywheels, cylinder liner, crankshaft and other engine components to equipment and engine manufacturers across Africa, China, Europe and Sri Lanka and has of late expanded its horizon to the US markets as well. In the process of being among the renowned engineering company or a manufacturer of individual auto component like crankshaft manufacturers, stress test and strain analysis is conducted by applying the required force and pressure. This is just one of the many ways where individual components are tested for quality.

As one of the key manufacturers of engine components, Cooper Corporation has established itself as a global player in the field of manufacturing be it generators, engines or engine components. Today, if the generator sales have a critical user base, the engine component segment attributes to a major chunk of company’s revenues. The company’s rapid expansion and capacity enhancement is the testimony to high skilled labour, qualified personnel, technological advancement and above all commitment to quality and in par with international standards.