World-class manufacturing company for engines, engine components and generators

 

Among India's best-known manufacturing companies is Cooper Corporation, a Satara- based company with a strong manufacturing legacy of designing, manufacturing, supplying Engine, engine components, gensets-of both diesel and natural, and CNG gensets, or as a DG set manufacturer. With a legacy of over five years in manufacturing, the company that once began its manufacturing with engine components has now diversified into the Engine and Genset manufacturing segment. As a renowned engine manufacturer and engine components manufacturing companies in India, Cooper has always been at the forefront of contemporary technology. With more than five decades of manufacturing legacy, the company that primarily was into the designing, manufacturing , and supply of engines ever since its initiation.

 

Wide variants in gensets, engines, and engine components

 

 The recent growth and demand for power have led the company to diversify its manufacturing into other products, including several variants of engines, gensets-both in the gas and diesel segment, and are today designated as a trusted DG set manufacturer in the country. Cooper is well known for its engine components that include a wide range of components such as crankshafts, anti-polishing rings, cylinder heads, cylinder sleeves, pistons, valves, flywheels, etc. that form a crucial part of any automotive unit. Being one of India's reputed manufacturing companies, Cooper supplies components to various OEM's and automobile manufacturers across the globe that can be used for a wide range of purposes such as marine, automobile, infrastructure, agricultural and industrial use. 

 

India's renowned Engine manufacturing company

 

An Engine, they say, are the heart of any automotive unit, the functioning of which depends on the technology, the technical specifications, and manufacturing expertise. It has to be world-class. The top manufacturing company that it is, Cooper engines are fitted with engine components that are manufactured at the Cooper facility in Satara. As a result of this, there is quality control, hands-on expertise, and process control right from the stage of material procurement, through the stage of initiation, manufacturing, and till the stage of completion. Cooper has tied up with Ricardo, UK, for support in design that has seen a launch of over 52 spanning over four years with variants in the range of 3.5 KVA to 1000 KVA. The engine can be used for a wide range of purposes and applications, including agriculture, construction equipment, defense, marine, DG set manufacturer companies, and other automotive and industrial clients from India and across the world. 

 

Generator manufacturing coming of age 

 

As a top DG genset manufacturer, Cooper manufactures gensets in diesel and natural gas variants to suit the needs and necessities for a wide range of purposes which includes, agriculture, marine, infrastructure, as well as for domestic use and consumption. The rise in the gas-powered generators has led the company to launch gensets in the LPG and CNG variants of gensets along with the existing portfolio of diesel generators. The company, led by engineering excellence, has been investing in the production of products that adhere to the regulations. The company was among the first to get approval from the Automotive Research Association of India-the ARAI to launch gas generators. The company has over 80 dealers and 200 touch points nationally, which, by itself, ensures that the sales and after-sales processes are quick, prompt, and efficient.

 

Compliance with the respective Rules and regulations

 

As an engine components company, Cooper is known to have high work ethics and integrity. brings into chWherefore, it is ensured that the environmental rules and regulations of the respective country are well adhered to when it comes to compliance of rules and regulations. Whether it is the USEPA, Euro IV, CPCB norms, or be it any environmental compliances of any country, Cooper products comply with them all, making exports to these countries a cinch. As a company policy, Cooper has always been at the forefront of contemporary technology for the manufacturing of engine components as well for engines and gensets. During every phase of manufacturing, timely compliances are met and due processes are followed with respect to manufacturing and production. A full-fledged R&D lab situated within the cooper foundry is the testimony of the company's endorsement to the latest technological developments.

 

With demand for indigenously manufactured engine components and engines to automotive companies and OEMs, the company has also witnessed a surge in demand. Not to mention, they comply with the new guidelines as prescribed by the Central Pollution Control Board of India. 

Complete range of engines to suit the needs and necessities

 

Engines being the core of the functioning of automotive units, can be either diesel- or gas-powered engines. While diesel engines are a lot popular, the recent shift in consumption of gas engines is largely due to environmental reasons and for larger benefits. As one of the reputed engine manufacturers of the country, Cooper Corporation is into designing, manufacturing and supply of engines and engine components for a whole range of applications and purposes. Available in a wide range of variants in the range of 9 hp engines, 15 hp engines upto 400 hp engines, Cooper has always been on the forefront of contemporary technology when it comes to the manufacture of engines. To know more about how Cooper engines, personify functional efficiency, read on:

 

Efficient engines that are made of contemporary technology

 

Engines are by far known to outlive the automotive unit. For optimal functioning of engines, it is best to choose engines from trusted suppliers and those of who command credibility in the market. Widely known for their products and wide product range, Cooper has introduced a wide range of diesel- and gas-powered generators in the range of 9 hp engines to 400 hp engines. Latest technology and qualified workforce sum up for what is known as building efficiency in production processes. In their attempt to do so, the company today employs over 3,000 employees of the local talent ever since their initiation five decades ago. The joint venture with Ricardo, UK for the designing of engines has led to the introduction of dynamic, fuel efficient engines that have low maintenance levels as well.

 

Cooper engines that personify manufacturing efficiency

 

Efficiency is about dynamic functioning, low maintenance levels, quick start, fuel efficiency in case of engines. The new CRDi enabled technology that the Cooper engines are enabled makes it all possible, as much as they have an edge over the others when it comes to maintaining quality standards and performance efficiency. Cooper diesel engine is equipped with 4 stroke liquid cooled engines manufactured in collaboration with Ricardo, UK for Common Rail Systems injection technology. The resultant technology enables the engine control unit to open each of the injector electronically as a result of which fuel that is injected atomises easily and burns cleanly.

 

Gas engines-an alternative to diesel engines

 

 

Gas engines are now synonymous with pollution control and are often preferred by discerning customers to switch to non-polluting automotive units. Gas engines have the same efficiency as the diesel engines and are available in varied capacity ranging from 9 hp engines, 15 hp engines and 400 hp engines. These gas engines can be used for varied use, application and purposes that makes them easy to start and dynamic in operation. Available in 3/4/6-cylinder engines, the gas variant of engines is either fully or semi-automated that have undergone testing and compliances for various parameters that include:

-Engine temperature and functioning

-Speed of engines and rotational speed

-Power and Fuel Consumption for maintenance and efficiency

-Blow by and Exhaust for safety

 

Proper evaluation and due diligence of the manufacturing processes takes place. Whether it is about sourcing of raw materials, or the stage of manufacturing, supply of finished products, the manufacturing steps are proctored, supervised to suit the need of customers. Cooper engines are available in a wide range of variants in the range of 15 hp engines up to 400 hp engines beginning from the 9 hp engine variants. With a wide distributor network and channel partners, the company has great after sales network and prompt service facility. Compliance with various legislative norms makes exports a cinch for a company like Cooper, which ensures that their products comply with various regulations including Euro IV, US EPA, Tier IV Interim and CPCB 2 norms. Cooper Corporation stands as a symbol of trust and integrity that has earned goodwill from companies and consumers from across the country and globally as well.

India’s reputed engines, engine components and generators manufacturing company

 

The past couple of years, in particular, have been significant for the Indian manufacturing sector. There has been a rise in demand from Original Engine manufacturers and a generator manufacturer company making DG sets, engine components, and engines for a wide range of applications. Quality, integration with contemporary technology, check on environmental hazards have been the key to seamless working for any engine component manufacturing company. The engine is the heart of any automotive unit, the functioning of which defines the manner in which the unit performs as a whole. Having said this, the quality, technology, and the make of the engines together with the engine components used have to be the one which defines quality and precision. While the diesel engines have long been preferred by retail customers, environmental concerns have racked up sales for gas-powered engines as well. These engines are made to suit a wide array of applications for the customers of automobiles, generators, agricultural purposes, and industrial purposes.

 

About Cooper Corporation

 

With a manufacturing history of over fifty years, Cooper Corporation is a renowned engine component manufacturing company that manufactures components and engines for the use of several OEMs and engine and generator manufacturer companies from across the globe. The end users are both industrial and retail customers as well. The company situated in Satara has now become the nucleus of all the industrial activities in this belt as well as for the surrounding towns as well. Cooper is a name that is associated with trust, quality, and integrity- the factors that have helped them scale up and maintain the reputation among their customers. Be it retail or industrial customers, Cooper's products are designed to suit every purpose and season.

 

Working efficiency for engines

 

When it comes to engines, there are a host of criteria that has to be considered while choosing the right one-

-Fuel and Power efficiency that also complies with the environmental norms

-Low maintenance-in terms of fuel, power, and cost

-Availability in both gas and diesel variants for wide application and use

-Renowned brand with good market credibility

 

Engines with collaborative functions and efficient functional elements are designed for optimum operation. With the whole host of features integrated into their engines, Cooper Corporation stands out in terms of market name and its products. The company manufactures engines in the sizes varying from 1.2 liters to 7.8 liters. As one of the earliest manufacturers of the diesel engine segment in India, the company has now tied up with Ricardo, the UK for design and manufacturing support. 

 

 

Engine components for efficiency in the functioning of engines

 

The vital engine components such as the flywheels, pistons, crankshafts, cylinder sleeves, cylinder valves define the accuracy and the overall workability of the engine. To this, it is the precision manufacturing and finesses in components that matter. Too often than not, the components are believed to outlive the life of an engine itself. As a renowned engine components manufacturer, Cooper has a state-of-the-art facility that has brought in the best of technology, manpower and technological expertise from round the globe. With 70% of the engine components used by Cooper in the making of gensets or engines, being manufactured indigenously at the foundry, it is evident that the process is supervised right from the stage of initiation to finality. Excellent quality control, dynamic designs, and precision in manufacturing define the workability of the products manufactured here. 

 

Among the Cooper engine components portfolio, the company has achieved a rare distinction of being able to manufacture and supply an entire range of cylinder liners for tractors, jeeps, automobile, and industrial applications- all of which are in par with the international standards. The key components manufactured by Cooper include Cylinder liners, crankshafts, cylinder heads, cylinder blocks, valve seat inserts, flywheels and pulleys, crankcase insert, aluminium parts, pistons, and anti-polishing ring.

 

With a strong distributor network across the country and prompt after-sales service, the products and fittings are made widely available. Besides, the company also exports engines to countries across the world including the Middle East, South East Asia, Africa, Russia, Ukraine, Europe, and South America as well. Today, Cooper is among the leading manufacturing companies that have earned the trust and faith of its customers from all over whether retail or industrial, or infrastructure. 

Also, Visit us at Top automobile parts manufacturing company in India

Engines for a wide range of applications and functionality

 Optimal functioning of engines is important for the overall functioning of the automotive unit. With engines being the key operational units, it goes without saying that the integration of right technology and precision manufacturing goes a long way in defining the performance. Some of the best-known companies in this space such as Cooper Corporation have adapted contemporary technology in their manufacturing processes. Cooper Corporation, designs, manufactures, and supplies engines in various capacity including 3 cylinder engines, the two cylinder engines segment, 4 cylinder engine, 6 cylinder engine across diesel and gas engine segments. The end-users include a wide range of Original engine manufacturers and automobile companies from across the country and internationally too.

Cooper engines are used for a wide range of applications and purposes include automotive and manufacturing applications, infrastructure, generators, marine sector etc.

 

Wide range of engine variants

Cooper Corporation is the first company in India to manufacture diesel engines and has since then been known for its dynamic features, including compact size, best-in-class fuel efficiency and low maintenance costs. Today, Cooper engines are available in both gas and diesel variants with sizes varying from 1.2-7.8 litre in the category of two cylinder engine, 3 cylinder engine, 4 cylinder engine and 6 cylinder engine variants.

The technical tie-up with Ricardo, UK for design and manufacture of state-of the art technology engine has led to the introduction of a wide range of engines that are now known for compact size, best-in-class fuel efficiency and low maintenance costs as compared to the peers.

 

 

Whole range of uses and applications

While the two cylinder engine is suitable for wide use and applications that require low emission levels, low decibel sound, and minimum vibration. The 3 cylinder engines are used for several industrial and marine application that require high performance engines. The 4 cylinder engines and the 6 cylinder engines, on the other hand are used for applications that require near-sub-zero emission levels, low noise and lower emission levels. In other words, it can be used for a host of marine and industrial applications, which warrant performance efficiency.

 

Adherence to all the environmental norms

 

With profound design features, Cooper engines are proven for efficiency and effective functioning. At the same time, Cooper engines comply with a host of environment norms stipulated by the respective country, including the USEPA, Bharat IV, Euro IV norms, among others. Besides, Cooper has been the first among peers to chosen to manufacture engines specially certified by the ARAI-Automotive Research Association of India to manufacture engines that are compliant with the CPCB-Central Pollution Control Board of India. The technical collaboration with Ricardo, UK has seen the introduction of a host of engines and new-generation, high performance engines that not only ensure environment compliance, but are in line with the global emission standards.

 

With a manufacturing legacy spanning over five decades, Cooper Corporation is on the forefront in contemporary technology when it comes to manufacturing of engines or engine components or generators. Cooper foundry is situated in Satara, and attracts employees and workforce from the surrounding areas and thereby being the largest employer for people in this region. With a manufacturing history spanning over five decades, the company has scaled up rapidly, supplying its finished products to some of the well-known names in the manufacturing segment such as Jaguar, Ford, Kawasaki, Suzuki, Cummins etc., across India and rest of the world

Generators that define performance efficiency and optimal functioning

 

Generators act as effective power-back up facility for the times of intermittent power supply, failure of power or even fluctuation of power especially during specific season of the year, or in specified areas. Diesel generators have long been preferred by Indian customers for long for its functional efficiency, quick start and a wide range of purposes that they can be fulfilled. Besides, with promises of addressing environmental and safety concerns, diesel generators have been an answer to power shortage and power deficit problems. However, the recent shift is seen towards the use of a gas powered-generator. On a broader basis, the gas generator aims to serve the same purpose for the application and use of diesel genset, but some of the concerns can also be taken care of by switching from diesel to gas generators. Read on to know more.

 

Some of the common problems faced by the users of diesel generators

 

Depletion of battery power-This may be a frequent occurrence, the change in technology and use of high-performance engines provides effective solution for better performance in diesel generators

 

Diesel generators and ignition: Some diesel generators still pose ignition problems for its users

 

Higher decibel noise levels- With the prescribed levels as per the CPCB norms limit the noise levels to 75 dB at night in industrial areas, 65 dB in commercial areas, while 55 dB in residential areas during daytime anything above this range leads to higher noise levels.

 

Volume and space occupancy

Cooper generators are 40% lighter than the others in the same category, occupying 25% lesser space than any comparable generators. With unmatched lube oil consumption, the generators are fuel efficient, having a high maintenance interval of five hundred hours and a B10 life of seven thousand hours.

 

Gas generators-is what is trending

 

Some of the demerits of using a diesel generator has clearly been limitations due to environmental issues, safety hazards and difficulty in operation. Gas generators have in a way, been a breakthrough in the generator segment that has seen a surge in demand by users in the past two decades. With low levels of emissions, and ease-of use, gas generators, both in the CNG and LPG categories have been chosen by Indian customers. The same are available in the range and capacity varying between 10KVA to 250 KVA.

 

Cooper generators-forefront in contemporary technology

 

Among the well-known names in the diesel generators and gas generator segment, is Cooper generator that is well-known for its name and technology as well as the market reputation it commands. The company is among the first to get approval from the ARAI-Automotive Research Association of India to develop gas generators which are compliant with the new mass emission norms prescribed by the CPCB.

 

Cooper-made generators of both diesel and gas capabilities have been accepted well ever since its initiation more than two decades ago. With emphasis given to contemporary technology and compliance to the rules and regulations, administered by the CPCB, or for that matter regulations from across the globe, exports to other countries are a cinch.

As we conclude, we list down some of the benefits of opting for Cooper make of generators that makes it stand so apart in a market that is flooded with products in the similar segment:

-Complies with the respective legislative and regulatory norms for environment including US EPA, Euro IV, CPCB Tier III etc.

-Generators made available across 80 dealers nationally with over 200 touch points

-Generators that are available in a wide range of generators ranging from 10 KVA to 250 KVA

-lower noise levels and sound emissions that makes it an efficient power-back up solution for generator users

A renowned name among engine components manufactures in India

 Engine components are often known to outlive the life of the engine. Given the quality and the fine craftsmanship of the Cooper engine components, they define optimum functionality, and efficiency in the overall working of the engine. The quality of the engine components is defined by various parameters-the manufacturing process, the precision technology and the overall quality control of the product. Above all eye for detail-that calls for supervision by the aluminium parts manufacturers. As one of the cylinder heads and cylinder blocks manufacturers, and as a well-known engine component manufacturing companies of the country, Cooper Corporation has always been on the forefront of contemporary technology when it comes to manufacturing. Some of the vital engine components such as the flywheel, cylinder liner, pistons, anti-polishing rings, etc., are manufactured here at the Cooper foundry in Satara.

 

The quality of the engine components matters to the extent of the technology used, people and processes involved in the manufacturing of engine components. Cooper Corporation is one of the largest manufacturers of engine components, and is an organized player among the aluminium parts manufacturers. Cylinder liner is a crucial component for an engine, and Cooper has been exporting and expanding the production to meet the growing demand in recent years. As one of the largest cylinder blocks and cylinder heads manufacturers, Cylinder heads are either integrated or modular that are designed as per the engine specifications. The cylinder heads are made of cast iron or graphite iron, that is placed on the top of the main engine part.

 

As a part of the manufacturing process, the cylinder blocks are manufactured from cast iron grades that range between FG25 to FG35. They are manufactured on the imported moulding line with strict controls on the core that ensures leak proof cylinder heads with clean water passages. As one of the largest cylinder heads and cylinder blocks manufacturers, the company supplies cylinder heads that are machined, pressure tested and assembled with valve seat inserts, yoke guides and valve guides.

 

Engine components that define performance and precision

 

The cylinder liner is one of the key components of the Cooper portfolio. With a capacity currently pegged at 2.6 million, the company exports cylinder liners to several engine manufacturers and OEMs in Africa, Europe, Australia, Africa, China, and Sri Lanka. The company is also one of the largest aluminium parts manufacturers in the country. With a state-of-the-art manufacturing line at Satara, 60% of the Cooper revenues come from Engine components. Cooper has become the nucleus of all development activities in this region as the company employs more than 3,000 employees from this region around Satara. With great emphasis laid down on quality control, it is ensured that the products are well within the international manufacturing standards. Besides, there is every step taken by the company to comply with the environmental legislation from across the world. 

 

Wide range of products in its portfolio

 

As a reputed player among the aluminium parts manufacturers, Cooper manufactures a wide range of products under the segment of engine components-

 

-The Flywheels that spin-these are heavy wheels take course for spinning when the engine starts. The opposing and the moderating inertia take place during the fluctuation of speed. 

 

-Cylinder Liner- cylinder liners differ in size depending on the performance and accuracy of machining.

 

-Cylinder Heads-these cylinder heads are located on the top of the engine block and serve as a critical component for engines. The manufacturing of cylinder heads typically use cast iron and compacted graphite iron for its manufacturing

 

-Piston- Pistons are typically made from cast iron and chromium, or nickel or copper. This depends on the use and application of the engine.

 

-Anti-polishing Rings- These rings are fitted into the inner groove of the cylinder liners that mainly aims to scrape off the carbon deposit on the top of the piston.

 

A renowned name among engine components manufactures in India

 

Cooper engine components are used by a wide range of sectors in the manufacturing of generators, marine, industrial units and automotive units, as well as industrial units. Around 70% of the engine components used in the manufacture of Cooper gensets and engines are manufactured at the Cooper factory. The company, which today is among the renowned aluminium parts manufacturers, provides a wide portfolio of engine components supplied worldwide. Maintaining quality standards and precision in manufacturing are the top of the priorities when it comes to the manufacturing and supply of engine components.

 

World-class manufacturing company for engines, engine components and generators

 

Among India's best-known manufacturing companies is Cooper Corporation, a Satara-based company with a strong manufacturing legacy of designing, manufacturing, supplying Engines, engine components, gensets-of both diesel and natural, and CNG gensets, or as a DG set manufacturer. With a legacy of over five years in manufacturing, the company that once began its manufacturing with engine components has now diversified into the Engine and Genset manufacturing segment. As a renowned engine manufacturer and engine components manufacturing companies in India, Cooper has always been at the forefront of contemporary technology. With more than five decades of manufacturing legacy, the company that primarily was into the designing, manufacturing, and supply of engines ever since its initiation.

 

Wide variants in gensets, engines, and engine components

 

 The recent growth and demand for power have led the company to diversify its manufacturing into other products, including several variants of engines, gensets-both in the gas and diesel segment, and are today designated as a trusted DG set manufacturer in the country. Cooper is well known for its engine components that include a wide range of components such as crankshafts, anti-polishing rings, cylinder heads, cylinder sleeves, pistons, valves, flywheels, etc. that form a crucial part of any automotive unit. Being one of India's reputed manufacturing companies, Cooper supplies components to various OEM's and automobile manufacturers across the globe that can be used for a wide range of purposes such as marine, automobile, infrastructure, agricultural and industrial use. 

 

India's renowned Engine manufacturing company

 

An Engine, they say, are the heart of any automotive unit, the functioning of which depends on the technology, the technical specifications, and manufacturing expertise. It has to be world-class. The top manufacturing company that it is, Cooper engines are fitted with engine components that are manufactured at the Cooper facility in Satara. As a result of this, there is quality control, hands-on expertise, and process control right from the stage of material procurement, through the stage of initiation, manufacturing, and till the stage of completion. Cooper has tied up with Ricardo, UK, for support in design that has seen a launch of over 52 spanning over four years with variants in the range of 3.5 KVA to 1000 KVA. The engine can be used for a wide range of purposes and applications, including agriculture, construction equipment, defense, marine, DG set manufacturer companies and other automotive and industrial clients from India and across the world. 

 

Generator manufacturing coming of age 

 

As a top DG genset manufacturer, Cooper manufactures gensets in diesel and natural gas variants to suit the needs and necessities for a wide range of purposes which includes, agriculture, marine, infrastructure, as well as for domestic use and consumption. The rise in the gas-powered generators has led the company to launch gensets in the LPG and CNG variants of gensets along with the existing portfolio of diesel generators. The company, led by engineering excellence, has been investing in the production of products that adhere to the regulations. The company was among the first to get approval from the Automotive Research Association of India-the ARAI to launch gas generators. The company has over 80 dealers and 200 touch points nationally, which, by itself, ensures that the sales and after-sales processes are quick, prompt, and efficient.

 

Compliance with the respective Rules and regulations

 

As an engine components company, Cooper is known to have high work ethics and integrity. brings into wherefore, it is ensured that the environmental rules and regulations of the respective country are well adhered to when it comes to compliance of rules and regulations. Whether it is the USEPA, Euro IV, CPCB norms, or be it any environmental compliances of any country, Cooper products comply with them all, making exports to these countries a cinch. As a company policy, Cooper has always been at the forefront of contemporary technology for the manufacturing of engine components as well for engines and genets. During every phase of manufacturing, timely compliances are met and due processes are followed with respect to manufacturing and production. A full-fledged R&D lab situated within the cooper foundry is the testimony of the company's endorsement to the latest technological developments.

 

With demand for indigenously manufactured engine components and engines to automotive companies and OEMs, the company has also witnessed a surge in demand. Not to mention, they comply with the new guidelines as prescribed by the Central Pollution Control Board of India.