World-class manufacturing company for engines, engine components and generators

 

Among India's best-known manufacturing companies is Cooper Corporation, a Satara- based company with a strong manufacturing legacy of designing, manufacturing, supplying Engine, engine components, gensets-of both diesel and natural, and CNG gensets, or as a DG set manufacturer. With a legacy of over five years in manufacturing, the company that once began its manufacturing with engine components has now diversified into the Engine and Genset manufacturing segment. As a renowned engine manufacturer and engine components manufacturing companies in India, Cooper has always been at the forefront of contemporary technology. With more than five decades of manufacturing legacy, the company that primarily was into the designing, manufacturing , and supply of engines ever since its initiation.

 

Wide variants in gensets, engines, and engine components

 

 The recent growth and demand for power have led the company to diversify its manufacturing into other products, including several variants of engines, gensets-both in the gas and diesel segment, and are today designated as a trusted DG set manufacturer in the country. Cooper is well known for its engine components that include a wide range of components such as crankshafts, anti-polishing rings, cylinder heads, cylinder sleeves, pistons, valves, flywheels, etc. that form a crucial part of any automotive unit. Being one of India's reputed manufacturing companies, Cooper supplies components to various OEM's and automobile manufacturers across the globe that can be used for a wide range of purposes such as marine, automobile, infrastructure, agricultural and industrial use. 

 

India's renowned Engine manufacturing company

 

An Engine, they say, are the heart of any automotive unit, the functioning of which depends on the technology, the technical specifications, and manufacturing expertise. It has to be world-class. The top manufacturing company that it is, Cooper engines are fitted with engine components that are manufactured at the Cooper facility in Satara. As a result of this, there is quality control, hands-on expertise, and process control right from the stage of material procurement, through the stage of initiation, manufacturing, and till the stage of completion. Cooper has tied up with Ricardo, UK, for support in design that has seen a launch of over 52 spanning over four years with variants in the range of 3.5 KVA to 1000 KVA. The engine can be used for a wide range of purposes and applications, including agriculture, construction equipment, defense, marine, DG set manufacturer companies, and other automotive and industrial clients from India and across the world. 

 

Generator manufacturing coming of age 

 

As a top DG genset manufacturer, Cooper manufactures gensets in diesel and natural gas variants to suit the needs and necessities for a wide range of purposes which includes, agriculture, marine, infrastructure, as well as for domestic use and consumption. The rise in the gas-powered generators has led the company to launch gensets in the LPG and CNG variants of gensets along with the existing portfolio of diesel generators. The company, led by engineering excellence, has been investing in the production of products that adhere to the regulations. The company was among the first to get approval from the Automotive Research Association of India-the ARAI to launch gas generators. The company has over 80 dealers and 200 touch points nationally, which, by itself, ensures that the sales and after-sales processes are quick, prompt, and efficient.

 

Compliance with the respective Rules and regulations

 

As an engine components company, Cooper is known to have high work ethics and integrity. brings into chWherefore, it is ensured that the environmental rules and regulations of the respective country are well adhered to when it comes to compliance of rules and regulations. Whether it is the USEPA, Euro IV, CPCB norms, or be it any environmental compliances of any country, Cooper products comply with them all, making exports to these countries a cinch. As a company policy, Cooper has always been at the forefront of contemporary technology for the manufacturing of engine components as well for engines and gensets. During every phase of manufacturing, timely compliances are met and due processes are followed with respect to manufacturing and production. A full-fledged R&D lab situated within the cooper foundry is the testimony of the company's endorsement to the latest technological developments.

 

With demand for indigenously manufactured engine components and engines to automotive companies and OEMs, the company has also witnessed a surge in demand. Not to mention, they comply with the new guidelines as prescribed by the Central Pollution Control Board of India. 

Investing in the right technology to usher in performance efficiency

 

India has long been a manufacturing hub supplying its products to several automotive companies and Original Equipment manufacturers (OEMs) across the globe and within the country. Cooper Corporation is a name that we are familiar with when it comes to manufacturing of engines, generators or as a reputed engine component manufacturing company. With a legacy of over 50 years, the company is known to be a designer, manufacturer and supplier for engine, engine components, and as a genset manufacturer for both as gas gensets and DG set manufacturer with a huge customer base across the world. The company supplies its engines to several Original Equipment manufacturers and automotive companies across the globe. With state-of the art manufacturing units at Satara, and expertise from across the globe, the company is known for quality and integrity.

 

Cooper Corporation today, is one of the largest engine component manufacturing company in the country. Almost 70% of the components used in the manufacturing of Cooper generators and engines are indigenously manufactured within the Cooper foundry; thus, ensuring that the quality control is in place for the company.

 

Investing in the right product for overall performance

 

Cooper Corporation has always believed in investing in contemporary technology and sourcing the right raw material for its products. Quality check and quality control measures are implemented consistently from time to time. The technical collaboration with Ricardo, UK for design support is a testimony for the efforts taken by the company to invest in technology upgradation and in developing fine engines for global consumers. To this end, there are several aspects that contribute to the overall success of the company:

 

-The company’s key engine components include cylinder liners, cylinder heads/blocks and flywheels and other engine components that overall contribute to nearly 50 percent of the business

-The company’s consistent efforts to stay tuned with contemporary technology. The state-of-the-art research facility in Satara is a testimony to the efforts taken by the company to align itself with modern technology as a genset manufacturer or as an engine component manufacturing company

- As a DG Sets manufacturer, the company ensures a great supply network and good after sales service network with service centres and distributors across the country.

-With over 30 different engines developed over four years, Cooper has become a dynamic player by industry standards

 

Generators that meet global emission standards

 

Cooper is an established player among the global genset manufacturer segment. With demand from across the country and overseas for generators that comply with the global emission norms, Cooper is the right fit. The company complies with the Euro IV, CPCB and Bharat IV norms as far as environmental compliance are concerned. This also makes exports to these countries a cinch. Some of the overseas markets for Cooper gensets include Africa, the Middle-East, Far East, South America, North America, Ukraine, among others. With the current restrictions and global sanctions over China, several companies’ world over are looking at alternative options.

In the face of the global pandemic, there is some shift in attention to India made products and local consumption is touted to grow going forward. As a reputed DG sets manufacturer, engine and engine component manufacturing company, the company’s consistent efforts to invest in contemporary technology with people at the core has made Cooper the nucleus of development in Satara and around. The company today has over 2,000 people on its rolls, making Cooper Corp the largest employer in this area.

Carving a niche for itself in the manufacturing sector

With the Indian manufacturing sector showing steady growth of revival over the past couple of years, there has been a rise in demand in the past couple of decades on a Y-O-Y basis. In their attempt to create a place for themselves on the global map of manufacturing, Cooper Corporation has introduced their products to the global audience across all the continents of the world. The company is a renowned manufacturer of genset, DG sets, engine and engine components. The company was earlier known as India’s renowned diesel engine manufacturer, which it diversified to gensets and engine components during the last few decades. The Satara based company has always been on the forefront of contemporary technology and has been supplying their products to a number of Original Equipment Manufacturers (OEMs) and automotive companies across the globe. With a manufacturing legacy spanning over five decades, Cooper Corporation has set an example to its peers by integrating contemporary technology and integrating itself with the state-of the art technology.

State of the art technology for the manufacturing of engines

Manufacturing of engines is the one involving talent, technology and precision manufacturing. Engines are made to suit the various needs and applications be it, for the use of passenger vehicles, heavy vehicles, marine technology, generators, infrastructure etc. Integration of the company systems with the contemporary technology is a must. High performance engines define efficiency and performance effectiveness as a result of which they can be used for a wide range of applications such as those of Cooper engines. The company is among the first to be certified by the Automotive Research Association of India-the ARAI to develop the range of engines that comply with the new mass emission norms that are certified by the CPCB-the Central Pollution Control Board of India.

All in all, we known that Cooper engines speak tonnes on efficiency, they are also designed to be compliant with the environmental norms so as to contribute to a greener and a cleaner future. Cooper engines are 40% lighter, occupies 25% lesser volume and competent and dynamic in operation. The range of engines comprises of 2 cylinders, 3-4-5- and 6 cylinder engines that are made to suit various applications. The engines are available in diesel and natural gas-LPG, CNG variants of engines that comply with the Euro IV and CPCB regulations.

Precision technology defines the engine components

Engine components is one of the key elements of the Cooper portfolio that comprises of generators and engines as well. Flywheels, Cylinder liners, crankshafts, pistons are some of the key components manufactured by Cooper. Almost 70% of the components used at the Cooper foundry are manufactured indigenously. 50% of the total revenues generated by the company are through the sales of engine components. They form a substantial portion of the Cooper portfolio and revenues. While the components can be used for a wide range of purposes and applications, they have found specific use in some areas such as marine and automotive segment.

Regular power supply where there is irregular supply of power

Deficit of power is a norm in the country we live in. Intermittent power supply, shortage of power has led to the launch of genset in both their diesel and natural gas versions. Known for compact design and low maintenance, Cooper generators are known for performance efficiency and silent technology. This range of Cooper genset is available in 10 KVA to 250 KVA generators-all of which are made to suit various applications such as marine and agriculture, infrastructure, retail and domestic use among others. With time and demand for environment friendly generators, natural gas generators in LPG and CNG variants have been launched. It is not just clean air but the silent technology that it embraces. All in all, Cooper generators contribute significantly not just for making up for the power deficit, but also to the healthy living space around us.

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Finding and sourcing from the right engine manufacturer is important

Among the few companies which have redefined India’s growth story in manufacturing is Cooper Corporation. The company is a Satara based manufacturing company that is into the designing, manufacturing and supplying of gensets, engines and are also among the earliest engine component manufacturers in India. With over 50 years of manufacturing experience and expertise, they have shown steady growth in each of their division and are among the prominent players in this sector. As a generator manufacturer, Cooper manufactures diesel and natural gas generators in the CNG and LPG variants. While the company has always been a renowned DG set manufacturer in the country, with time they have included the gas gensets in their portfolio.

Growth in the generator manufacturing segment

While power shortage is a common occurrence in the power deficit areas, the use and application have to be considered while choosing the right one. Whether it is for domestic homes or commercial spaces, Cooper gensets are made to suit various purpose and applications from varied power options to choose from. The new range of next-gen ECOPACK range of diesel engines and CNG/LPG fitted gas generators are available in capacities ranging from 10 KVA generators to 250 KVA generator s. They are equipped with a 2, 3, 4- and 6-Cylinder Cooper engines in line, 4-valved, liquid-cooled diesel engines that are indigenously manufactured by Cooper foundry in collaboration with Ricardo, the UK for its CRDi and rotary fuel systems technology. Some of the innovative features of Cooper generators include-

-they occupy much lesser space

-they are super-silent generators as compared to their peers

-considerably low maintenance

-cost-effectiveness and fuel efficiency

While the 10 KVA gensets are used in residential homes and agriculture, construction, industrial units, retail spaces etc. they are equipped with a host of good features. As a DG Set manufacturer. As a DG sets manufacturer, Cooper gensets are known for good features such as quick and easy start, lower noise levels and cleaner emission standards in accordance with the Central Pollution Board of India is what describes the Cooper generators. Cooper Corporation has always been on the forefront in embracing the future-ready emission practices that are in tune with the environmental laws of all the countries around the world. With the state-of-the-art R&D facility, Cooper Corporation is among the reputed generator manufacturer who has been attracting great talent, qualified workforce as well as expertise from around the globe.

Besides being a reputed generator manufacturer, Cooper is also among the few Engine component manufacturers in India who have achieved a rare distinction of being able to combine quality, talent and use of technology. Almost 70% of the components that are used for the Cooper engines are indigenously manufactured at the Cooper facility in Satara. As a result of this, quality control, supervision and technological integration is possible at the right time and occasion. The expansion of product portfolio has resulted in a wide range of generators, engines and engine components that are used for a whole lot of applications and use across sectors that include agricultural, marine, automotive and automobile sector.

Cooper is among the renowned engine component manufacturers in India as much as it is one of the reputed DG sets manufacturers as the products have found use and application among various engine manufactures, OEM’s and automotive sector. The wide range of product portfolio includes flywheels, crankshafts, cylinders, cylinder sleeves, pistons, anti-polishing list etc. The use of precision technology and integration of automation has helped scale up and achieve higher levels during the years. Since compliance to various environmental laws across the world is a norm with the company, export to countries such as North America, Africa, Europe, Middle East and South East Asian countries take place without a cinch.