Finding and sourcing from the right engine manufacturer is important

Among the few companies which have redefined India’s growth story in manufacturing is Cooper Corporation. The company is a Satara based manufacturing company that is into the designing, manufacturing and supplying of gensets, engines and are also among the earliest engine component manufacturers in India. With over 50 years of manufacturing experience and expertise, they have shown steady growth in each of their division and are among the prominent players in this sector. As a generator manufacturer, Cooper manufactures diesel and natural gas generators in the CNG and LPG variants. While the company has always been a renowned DG set manufacturer in the country, with time they have included the gas gensets in their portfolio.

Growth in the generator manufacturing segment

While power shortage is a common occurrence in the power deficit areas, the use and application have to be considered while choosing the right one. Whether it is for domestic homes or commercial spaces, Cooper gensets are made to suit various purpose and applications from varied power options to choose from. The new range of next-gen ECOPACK range of diesel engines and CNG/LPG fitted gas generators are available in capacities ranging from 10 KVA generators to 250 KVA generator s. They are equipped with a 2, 3, 4- and 6-Cylinder Cooper engines in line, 4-valved, liquid-cooled diesel engines that are indigenously manufactured by Cooper foundry in collaboration with Ricardo, the UK for its CRDi and rotary fuel systems technology. Some of the innovative features of Cooper generators include-

-they occupy much lesser space

-they are super-silent generators as compared to their peers

-considerably low maintenance

-cost-effectiveness and fuel efficiency

While the 10 KVA gensets are used in residential homes and agriculture, construction, industrial units, retail spaces etc. they are equipped with a host of good features. As a DG Set manufacturer. As a DG sets manufacturer, Cooper gensets are known for good features such as quick and easy start, lower noise levels and cleaner emission standards in accordance with the Central Pollution Board of India is what describes the Cooper generators. Cooper Corporation has always been on the forefront in embracing the future-ready emission practices that are in tune with the environmental laws of all the countries around the world. With the state-of-the-art R&D facility, Cooper Corporation is among the reputed generator manufacturer who has been attracting great talent, qualified workforce as well as expertise from around the globe.

Besides being a reputed generator manufacturer, Cooper is also among the few Engine component manufacturers in India who have achieved a rare distinction of being able to combine quality, talent and use of technology. Almost 70% of the components that are used for the Cooper engines are indigenously manufactured at the Cooper facility in Satara. As a result of this, quality control, supervision and technological integration is possible at the right time and occasion. The expansion of product portfolio has resulted in a wide range of generators, engines and engine components that are used for a whole lot of applications and use across sectors that include agricultural, marine, automotive and automobile sector.

Cooper is among the renowned engine component manufacturers in India as much as it is one of the reputed DG sets manufacturers as the products have found use and application among various engine manufactures, OEM’s and automotive sector. The wide range of product portfolio includes flywheels, crankshafts, cylinders, cylinder sleeves, pistons, anti-polishing list etc. The use of precision technology and integration of automation has helped scale up and achieve higher levels during the years. Since compliance to various environmental laws across the world is a norm with the company, export to countries such as North America, Africa, Europe, Middle East and South East Asian countries take place without a cinch. 

Wide range of product portfolio to choose from in manufacturing

While the overall mechanism of any automotive unit depends on the health of the engines and engine components, finding the right buy can be a difficult task for many Equipment manufactures and consumers in general. Manufacturing expertise and years of operations are crucial indicators; no doubt, but, consistency in manufacturing, dynamic designs and integration of modern technology in manufacturing score equally well. It is here that companies like Cooper Corporation stand out. With over five decades of manufacturing expertise in areas spanning engine manufacturing, generators and engine component manufacturers in India, the company has been adding a number of products into their portfolio. While diesel engines and generators have long been in existence, the recent shift towards gas generators and gas engines has prompted the company to include them in their portfolio. Today, they are among the preferred gas and diesel engine manufacturers, and engine component manufacturers in India for several automotive companies and Original Equipment Manufacturers (OEMs) in the country,

Cooper Generators -varied capacity, wide range

 Cooper Corporation is among the well-known generators’ manufacturer for Indian markets with a wide range of gas and diesel generator sets to choose from. They are cost-effective, fuel efficient, dynamic in operation as well as comply with all the emission norms of any country. The generators are available in varied capacity ranging from 10kva to 250 kva and are used for a wide range of applications such as marine applications, automotive use, industrial units, retail spaces and domestic homes. As renowned diesel engine manufacturers in the country, they are the first among peers to get approval from The Automotive Research Association of India (ARAI) to develop a new series of gas-powered generators which comply with the emission norms as certified by the Central Pollution Control Board. With a self-contained R&D facility and global expertise from Ricardo, UK, the generators are built from scratch. Since the designing of engines is often a long-drawn process, involving manpower and technology, Cooper Corporation does it all in-house at the Satara facility with a team of qualified experts and dedicated workforce.

Engine Components of high quality

As one of the key engine component manufacturers in India, Cooper ensures that the right alloy/ductile iron is of high quality and of high tenacity. The thickness of material, accuracy in production, precision in machining are taken into consideration to ensure that the products meet all the criteria and specifications. Engine components accounts for nearly 60% of the total revenues generated for the company. Flywheels, pistons, anti-polishing rings, crankshafts, cylinder sleeves etc., are some of the components in the Cooper portfolio of engine components. While 70% of the components used in the Cooper engines and generators are manufactured in-house, some of the international partners for engine components include Jaguar Land Rover, Kawasaki, General Electric, KTM, Ford in US, Bajaj Auto and Maruti Suzuki among others. As one of the key engine component manufacturers in India, the company has ushered in a new era of green revolution by manufacturing products that are in tune with the global emission norms.

The company has been investing heavily on R&D and global expertise for technical support. Hence every stage of production process from the initiation or designing process till distribution is monitored carefully for quality standards. While they are among the chosen diesel engine manufacturers in the country, Cooper supplies engines to several of the Original Equipment Manufacturers (OEMs) round the globe and across the country. With a good distribution network and after sales service network (in case of generators), Cooper has emerged as one of the market leaders in the arena of manufacturing of generators, engines and engine components. Their products are exported to countries in Middle East, South East Asia, Europe, Africa and USA as well. Compliance to the global emission norms is a great attribute of the brand Cooper as the company makes all possible efforts to contribute to the cause of environment and green revolution.

Acing the market of Engine Components Manufacturers in India

Cooper Corp is among the renowned Engine Component Manufacturers in India and an established global player in the industry. With a manufacturing expertise spanning over five decades, the company manufactures engine and engine components for automotive sector, manufacturing and marine sector among others. Owing to the demand for high performance engines in the recent years, Cooper Corp has continually been focussing on the development, manufacture and supply of engines and vital engine components such as Cylinder liners, crankshafts, cylinder blocks and heads.

Today, Cooper Corp employs more than 3,000 employees in its manufacturing and R&D centres located in Satara about 90 kms from Pune in Maharashtra. Here these products are designed and engineered to perfection and are also made sure that they contribute to green energy revolution with low levels of carbon emissions.  Cooper Corp has recently been conferred with the Jaguar Land Rover Quality (JLR-Q) award for quality excellence. The company’s rapid development in the global market is a testimony of relentless commitment to quality, high skilled and well qualified employees and consistently keeping pace with the technological advancements and changing market needs.

Wide range of product portfolio

Cooper Corp has a wide range of product portfolio ranging from diesel CNG/LPG engines and generator s to cylinder liners or cylinder sleeves, cylinder blocks and heads, crankshafts etc., of varied capacity and power. During the last few decades, there has been a specific demand for high performance engines powered by green energy, which not only contribute to the cleaner, greener environment, but also contribute efficiently to smart technology backed, high performing engines. The product portfolio of the company includes 1,2,3,4,6 cylinder engines in Diesel, CNG &LPG variants, Generator sets, other engine parts like crankshafts, cylinder heads/blocks and flywheels. Cooper Corp ranks among top engine component manufacturers in India and worldwide and has a rare distinction of supplying 100% of the export requirements of crankshafts to Cummins India Ltd. Some of its key clientele includes automotive companies such as Jaguar, Ford in the USA, Maruti Suzuki and Bajaj Auto in India, Kawasaki in Japan etc.

Research and Indigenous product development

The overall growth and demand for better performing engines and high quality engine components has only translated to innovative technological development and indigenous product development. For these reasons and more, Cooper Corp has invested in a state-of-the-art government-approved R&D laboratory where efforts are made for the development of engine components that contribute to optimal engine performance. Its new CAE (Computer Aided Engineering technology) is developed in collaboration with Ricardo engineering that aims to incorporate the latest technology as well as an efficient design for its engines and engine components. The development and manufacture of engine components are closely monitored to ensure consistency, precision and standardization.

Contribution to Clean energy

In its efforts to develop and manufacture innovative products, Cooper Corp also ensures that the engine components provide reliable solutions for high engine performance and cleaner emissions.  With time-tested technology and emergence of Tier 4 engines, computer monitoring of real-time condition of the engine, adjustment of fuel/air mixture during combustion is now made possible at every stage of operation. To ensure such level of efficiency, all the engine components are tested at the initiation stage for quality and safety. To achieve this end, the in-house team of designers and product developers at Cooper Corp ensure that the components contribute to the overall engine health and find means to maximize engine performance during the very states of product designing and manufacturing process.

Today, Cooper Corp is a name that is synonymous with quality and precision among the engine component manufacturers in India. From choosing the right alloy to withstand the engine stress, to the specification of engine cylinder, the products are designed on the basis of the accuracy of the machining, metallurgy and thickness of the material. Hence all the engines and engine components comply with the highest standards of performance and safety levels as much as they are in line with the clean energy norms. Cooper Corp is a global player in the engine and engine component segments and exports them to engine manufacturers and OEM’s across Europe, Sri Lanka, South East Asia, Africa and the USA.

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Fine craftsmanship in engine components

The Automobile Component manufacturing industry in India is marked by product innovation, technological revolution, high scalability and sustainable employment. With the rise in demand from the global markets, some of the engine component manufacturers in India have achieved global competence and expertise. The name that stands out here is Cooper Corporation. As a top automobile parts manufacturing company in India, the company has seen healthy and robust growth over the last couple of years. With technical expertise coupled with manufacturing excellence and a strong team of professionals, the company has positioned itself as a market leader when it comes to the manufacturing of engines, generators and engine components. With the initial beginnings as India’s earliest Diesel Engine manufacturers, Cooper Corporation has diversified by including a wide range of product portfolio that includes generators, engines and engine components. They have, in the making put the company on the global map by supplying end-product to Engine manufacturing companies worldwide.

Rewriting India’s Manufacturing Story

Today, Cooper Corporation is among the top automobile parts manufacturing companies in India where almost 60% of the company revenues are generated from auto components-a stream that was entered into nearly five decades back and the rest from the engine basket. The engine components segment includes a range of products such as crankshafts, cylinder liners, cylinder sleeves, flywheels etc. As one of the key engine component manufacturers of India, the company is a chosen manufacturing partner for companies such as Jaguar Land Rover, General Electric, KTM, Ford in the US, Kawasaki in India and Japan, Bajaj Auto and Maruti Suzuki among others. Ushering in the clean energy technology, the company has introduced the CNG/LPG options for engine and engine components that are in tune with the green revolution.

The engine component segment in India has been rising at a steady pace recording 18.3% growth during the year 2018 and is slated to grow at a steady pace in the years to come. As one of the earliest diesel engine manufacturers, Cooper has developed over 30 different engines in four years in association with Ricardo, UK and has thus, grown to be a global player in this sector. Whether it engines or automobile components, exports take place without any clinch as the Cooper products comply with the respective environmental regulations and emission norms of respective countries. Cooper’s engine components portfolio includes a range of products such as crankshafts, cylinder liners, cylinder sleeves, pistons, flywheels- all of which are manufactured in Satara and supplied worldwide for various automotive OEM’s.

As one of the top engine component manufacturers of India, the company makes sure that the right alloy/ high quality ductile iron is used in the manufacturing process of engine components. Thus the health of the engine and the life of the components are optimal. Adaptation of future requirements and technology up gradation well in advance has always been emphasized by the company. In its attempt to keep pace with the present times, the company’s state of the art R&D unit is a testimony to the efforts made by Cooper Corporation to explore possibilities of development of new products.  

Going global

With India’s manufacturing story getting global recognition in recent years, companies like Cooper Corporation has achieved a rare distinction of being able to manufacture products that are in tune with global manufacturing standards. As one of the best Diesel engine manufacturers, the company supplies engines for varied industry and applications such as agriculture, marine and aerospace, automobile companies and other OEM across the world. Almost 70 percent of the engine components used by Cooper Corporation for the manufacture of generators or engines are also manufactured at their own foundry. This is the main USP of the Cooper products. In the process, there is better quality control, a constant effort for product innovation and improvement, better pricing and standardization of products.