Cooper Corp-leading the way in the Indian Manufacturing story

There has been a significant growth in the Indian Manufacturing segment owing to increase in consumption and growth in the export market. Speaking about the manufacturing industry in particular, the automobile and automotive sector, manufacturers of engines, engine components and other ancillary companies have seen study growth in the past couple of years. Market leaders in the pack such as Cooper Corporation stand out among them. the company is into the designing manufacturing and supply of engines generators in their diesel and natural gas variants, engine components required in the manufacture of automotive components,Gensets, and for the use in the automotive and manufacturing sector. the company has always been on the floor front of contemporary technology and has always been among the first to implement new technology and integrate itself with the sophisticated machinery and automation.

A complete range of engines to serve a whole range of purposes

Cooper Corporation manufactures a full range of engines in the range of 5hp to 1000hp, for various uses and applications in the manufacturing, agricultural, marine, infrastructure other applications. These enginesare fitted with 2-cylinder, 3- cylinder, 4-cylinder or 6 cylinders that are made to suit various needs and purposes. Since most of the components used in the manufacture of Cooper engines is indigenously manufactured at the Cooper foundry at Satara, it is always ensured that quality control and product details are taken care of right from the initiation stage tell the penultimate stage of distribution and service. The company uses precision technology and great eye for detail when it comes to manufacturing of engines and engine components. Besides, with a growing focus on cost-effectiveness and fuel efficiency, Cooper engines are also designed to comply with all the environmental norms of the respective countries where these engines are used.

Cooper Generators is the name that is synonymous with quality and trust. They are available in both diesel and gas variants in varied capacity ranging from 10 kva to 250 kva. While they are fitted with 2-cylinder, 4-cylinder, and 6 cylinder in-line 4-stroke engines, it is also ensured that the generators define optimal capacity and efficiency. The company is among the first among the peers to develop a new range of ECOPACK range of gensets that come play with the Euro 4, US EPA, Tier IV interim and CPCB 2 norms. The company is among the first In India to get approval from the automotive research Association of India, the ARAI to develop and supply gas generators that are certified to be in compliance with the central pollution Control Board, the CPCB of India.

Engine components-integration of precision technology

Engine components from a significant portion of the Cooper company portfolio. about 70% of the components used in the manufacture of Cooper generators and engines are manufactured indigenously. among extensive range of engine portfolio, the company manufactures crankshaft cylinder heads flywheels pistons and such other aluminium parts used in the manufacture of automobile and automotive components. Some of the renowned clients of Cooper’s engine componentsinclude Bajaj, Kawasaki, Jaguar, Ford, GE, Maruti Suzuki, Cummins etc. When it comes to the manufacture of components, it is ensured that precision in technology and Advanced manufacturing processes are involved in the process of getting a fine finished product.

For a company like Cooper has had a manufacturing legacy of over five decades following regulations systems and processes comes automatically, which is the reason why exports to several countries round the globe takes place with a cinch. Cooper today is the nucleus of activity in this area as an employee a significant portion of the local population off over 3000 employees. With a strong leadership and dedicated workforce, the company has been able to grow and scale up successfully over a period of time in their areas of core expertise-designing, manufacturing and supply of generators, engines and engine components in various categories.

How to get it right when sourcing engine components?

Cooper Corp is one of the renowned manufacturing companies that manufactures generators, DG Sets, engines, engine components that are required for a wide range of sectors in the manufacturing and infrastructure division. With over 50 years of manufacturing expertise, the company used to primarily manufacture engine components and later diversified into engines and generators. The rise in consumption of engineering products for various application has resulted in the better products, innovation, for which reason, Cooper has been focusing on CAPEX expansion, technological integration, R&D and adding new products into their portfolio for the use of domestic and commercial consumption. As a top engine manufacturer, Cooper Corporation has grown on to become a name that is synonymous with quality and trust, thanks to the dynamic team and workforce and the integrity of the management. Today, they are one of the top automobile parts manufacturing companies in India with customers across India and around the globe in five continents.

A renowned name among the engine manufacturing companies

Cooper Corp is equipped with a state-of-the-art government approved R&D laboratory for research and product innovation. The new Computer-Aided Engineering technology has been developed by the company in collaboration with Ricardo engineering. Incorporation of the latest technology, as well as a robust and mechanically efficient design for engines and engine components, is possible. In making the right kind of engine there are various parameters that are taken into consideration -use and application, technological integration, fuel efficiency and low levels of emission into the environment. As a renowned engine manufacturer, Cooper Corporation manufactures a full rage of engines from 5 hp to 1000hp and has also kicked off with the mid-segment range of engines in the category of 10hp to 250 hp.

Cooper has launched a complete range of engines with various cylinder capacity consisting of 1-, 2-, 3-, 4- and 6-cylinder engines. They are available in both diesel and Natural Gas engines with CNG, LPG variants. The technological collaboration with Ricardo engineers has ensured that the best of expertise and technology is integrated in their systems. Jointly, they have developed engines of varied capacity ranging from 26 to 55 HP. These engines are designed to meet the needs of end users of small passenger cars to large commercial vehicles. Taking a step further, these engines aim to minimize pollution and optimize fuel efficiency for their products.  They are low on maintenance due to inclusion of wet cylinders for simple replacement and ease of operation.

Defining the workability of every engine

Engine components define the overall health of the engine, its workability, its compatibility etc. The manufacturing of the vital components of an engine, involves the engagement of precision technology, manpower expertise as well as capex availability. Cooper is one of the market leaders in this aspect as they have been able to integrate the right technology into their manufacturing process. In fact, they are one of the largest manufacturers of cylinder liners in India. Today, they cater to different sectors including industrial, gensets, DG Sets marine sectors and the automobile sector. Among the key products manufactured by Cooper includes flywheels, cylinders, cylinder shafts, pistons, crankshafts etc.

Cooper is a Satara based manufacturing company, which today employs more than 3,000 employees of the local talent. In fact, it has now become the nucleus of growth in Satara and the surrounding areas due to job generation and consumption among the local economy. It is consistent commitment for quality, integrity, technological upgradation and a commitment by the management that has led the company to the path of success over a period of time. Cooper products are available across the country and across the globe in Europe, North America, Africa, the Middle East Asian countries and in SouthEast Asia. 

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Creating benchmark in the Indian manufacturing sector

Engines and engine components play a pivotal role in determining the functionality of the automotive unit, which is why ensuring that they are in optimal state are necessary for top performance engines. Upgradation of technology, ensuring that the products are in compliance with the legislation- the list is endless for the manufacturing companies. Having the right team in place, integrity, investments into upgrading the facilities all go a long way for companies. The one name that stands out in this regard is Cooper Corporation, a Satara based manufacturing company which has been in the business of designing, manufacturing and distribution of generators, engines, engine components for more than five decades. Undoubtedly, today they are a trusted name and is a top automobile parts manufacturing company in India. Besides, the company is known as a pioneer in the manufacturing of engines and generators. As India’s leading engine manufacturers, they are the first in the industry to get approval from the Automotive Research Association of India (ARAI) to develop a series of gas generator sets with capacity ranging from 10 KVA-250 KVA which are certified by the CPCB- The Central Pollution Control Board.

Generators to power your world

Cooper Generators are used for a wide range of applications for powering homes, infrastructure , industries, the service sector, agriculture use etc. They fitted with 2, 3, 4 and 6 cylinder, in-line, 4 stroke engines with varied capacity ranging from 10 kva to 250 kva. With the new Clean Energy norms in place, Cooper Corporation is all set to deliver generators in the Natural Gas/ LPG and Diesel variants that are in compliance with the new guidelines by the CPCB. With a great distribution and after sales service, the company has a network of over 80 dealers with over 200 touch points nationally besides having an efficient distribution chain across the globe. Being the top automobile parts manufacturing company of India, the company makes an effort to adhere with the domestic as well as international environmental norms such Euro IV, US EPA, Tier IV Interim and CPCB-2 norms. They are the first among the peers to develop ECOPACK range of generators that are compliant with all the environmental norms. While each of the Cooper Generators are tested for quality and durability, they are known for excellent fuel economy and quick response.

Engines which define the health of the unit

Cooper Corporation supplies engines and engine components to Original Equipment Manufactur ers (OEMs) and automotive companies. As a major player in the engine manufacturing segment, the company manufactures a full range of engines from 5 hp to 1000 hp and has during the rece nt years launched the mid-range engines with a capacity ranging from 10 hp to 250 hp. The company has a long-standing relationship with Ricardo UK for developing dynamic and advanced diesel and CNG engines ranging from 3.5 kva to 1,000 kva. The company has jointly launched more than 60 variants of engines since the initiation of collaboration. While diesel engine has long been in use, due to the recent shift in preferences mainly owing to environmental concerns, the company has launched a full range of Natural Gas/LPG range of engines to suit a wide range of applications.  The engines have power applications for diverse sectors including generators, automotive, marine, defence, construction equipment and agriculture.

Cooper Corporation has always been on the forefront of contemporary technology, embracing newer technology, adapting better mechanisms to manufacture world-class products. As a top automobile parts manufacturing company of India, the company is known for excellence in manufacturing of engines, generators and engine components. The company has a good supply chain across the country and the rest of the world, including Africa, Russia, Ukraine, Europe, Middle East and South East Asian Countries among others. The company employs 3,000 people and have invested in the state-of the art technology from time to time across their plants in Satara as well as partnered with international experts for technical expertise.

Cooper Corporation redefines technology behind Power

Cooper Corporation is a name that has long been associated with the designing, manufacturing, and distribution of automotive components, generators and engines.  With a manufacturing expertise spanning over five decades, the company that was originally known for engines and engine components has added generators in diesel and gas power variants a couple of decades back. Today, they have a manufacturing and installed capacity of nearly thirty thousand generators per annum. Cooper Corporation as tied up with some of the large generator manufacturing companies such as Caterpillar Inc., for the supply of generators besides also launching their own brand of generators in the 5 KVA to 500 KVA category. As one of the key
players in the generator and engine segment, the company exports their products to the
South east Asian countries, the Middle East and Africa, Russia and Ukraine and other parts of
Europe. As one of the largest employment generators in this area, Cooper Corporation employs
3,000 employees at its manufacturing units in Satara. The R&D facility of the company bears the
testimony of the Cooper’s commitment to constant innovation and integration of advanced
manufacturing processes into their system.

Fine Technology and robust growth

Cooper Corporation has always been on the forefront of contemporary technology, integrating
the most modern technology into their systems from time to time. As one of the key players in
the engine manufacturing segment, the company is among the first in India to get approval
from the Automotive Research Association of India, the ARAI to develop a series of gas
generators in the range of 10 KVA to 250 KVA. This has enabled the organization to stand by
its commitment to clean energy and delivering products that are in tune with the green
energy regulations. Cooper Corporation has now added Natural Gas/LPG variants of
generators along with the existing portfolio of diesel generators that not only comply with the
new regulations but are also in line with the global emission norms such as the Euro IV, US
EPA, Tier IV interim and CPCB-2 norms. In doing so, they have ushered in an era of clean
back-up and Prime Power in the country. With a strong distribution chain of over 80 dealers
nationwide and over 200 touch points, prompt after-sales service is possible.

Powered by innovative technology

From cost-effective products to silent technology engines, designing and product development
for engines is often a long-drawn process that can take up to three years to see fructification.
Cooper Corporation’s R&D team in association with Ricardo, UK is instrumental in bringing in a
new range of engines that are fuel efficient and are known for dynamic designs. The collaboratio
n of the two companies has introduced a new range of diesel-powered generators called ECOP
ACK that is equipped with the Common Rail Direct Injection (CRDi) technology. These
generators are fitted with the indigenously developed four-stroke liquid cooled gas engines
that are known for performance efficiency and high fuel efficiency. This range of generators is
the most cost-effective option currently available due significantly low lube oil consumption and
unmatched fuel efficiency.

Today, the word Cooper Corporation is associated with excellence in manufacturing, integration
of modern technology and a team of exceptionally committed workforce. The generators are
used for powering homes to industrial units, marine sector, infrastructure and agricultural
applications. Since 70% of the engines used in Cooper generators are indigenously manufacture
d and built from the scratch at the company’s facility, careful planning and attention for detail
is given right from the stage of planning a design till the execution of orders. Needless to
mention, each product is tested individually for its engine compatibility, fuel efficiency and for
performance. With demand from global quarters, Cooper Corporation has expanded its
horizon and broadening its reachability to other countries as well. With business from engines
contributing to 15% of the total turnover of the company, generator sales taking off in a big
way, the company hopes to achieve greater milestones in the years to come.

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Fine craftsmanship in engine components

The Automobile Component manufacturing industry in India is marked by product innovation, technological revolution, high scalability and sustainable employment. With the rise in demand from the global markets, some of the engine component manufacturers in India have achieved global competence and expertise. The name that stands out here is Cooper Corporation. As a top automobile parts manufacturing company in India, the company has seen healthy and robust growth over the last couple of years. With technical expertise coupled with manufacturing excellence and a strong team of professionals, the company has positioned itself as a market leader when it comes to the manufacturing of engines, generators and engine components. With the initial beginnings as India’s earliest Diesel Engine manufacturers, Cooper Corporation has diversified by including a wide range of product portfolio that includes generators, engines and engine components. They have, in the making put the company on the global map by supplying end-product to Engine manufacturing companies worldwide.

Rewriting India’s Manufacturing Story

Today, Cooper Corporation is among the top automobile parts manufacturing companies in India where almost 60% of the company revenues are generated from auto components-a stream that was entered into nearly five decades back and the rest from the engine basket. The engine components segment includes a range of products such as crankshafts, cylinder liners, cylinder sleeves, flywheels etc. As one of the key engine component manufacturers of India, the company is a chosen manufacturing partner for companies such as Jaguar Land Rover, General Electric, KTM, Ford in the US, Kawasaki in India and Japan, Bajaj Auto and Maruti Suzuki among others. Ushering in the clean energy technology, the company has introduced the CNG/LPG options for engine and engine components that are in tune with the green revolution.

The engine component segment in India has been rising at a steady pace recording 18.3% growth during the year 2018 and is slated to grow at a steady pace in the years to come. As one of the earliest diesel engine manufacturers, Cooper has developed over 30 different engines in four years in association with Ricardo, UK and has thus, grown to be a global player in this sector. Whether it engines or automobile components, exports take place without any clinch as the Cooper products comply with the respective environmental regulations and emission norms of respective countries. Cooper’s engine components portfolio includes a range of products such as crankshafts, cylinder liners, cylinder sleeves, pistons, flywheels- all of which are manufactured in Satara and supplied worldwide for various automotive OEM’s.

As one of the top engine component manufacturers of India, the company makes sure that the right alloy/ high quality ductile iron is used in the manufacturing process of engine components. Thus the health of the engine and the life of the components are optimal. Adaptation of future requirements and technology up gradation well in advance has always been emphasized by the company. In its attempt to keep pace with the present times, the company’s state of the art R&D unit is a testimony to the efforts made by Cooper Corporation to explore possibilities of development of new products.  

Going global

With India’s manufacturing story getting global recognition in recent years, companies like Cooper Corporation has achieved a rare distinction of being able to manufacture products that are in tune with global manufacturing standards. As one of the best Diesel engine manufacturers, the company supplies engines for varied industry and applications such as agriculture, marine and aerospace, automobile companies and other OEM across the world. Almost 70 percent of the engine components used by Cooper Corporation for the manufacture of generators or engines are also manufactured at their own foundry. This is the main USP of the Cooper products. In the process, there is better quality control, a constant effort for product innovation and improvement, better pricing and standardization of products.